Bistable Structures: The design and fabrication of a large-scale hygroscopic bistable sinusoidal arch structure with applications with autonomous environmental actuation
Chris Zhang
July 16, 2025
ISBN: 979-8-89480-841-3
Bistable structures, structures with two distinct equilibrium states achieved via buckling-like deformations, are seen throughout engineering applications in shape-morphing and energyharvesting systems. Typically actuated by mechanically induced snap-through buckling, sinusoidal arches, a unique geometry, can induce bistability when fixed or pinned. However, environmental actuation via heat and humidity has yet to be explored in the literature. While existing studies focus on designing and evaluating mechanically actuated small-scale bistable arch structures, this study focuses on designing and fabricating a large-scale bistable sinusoidal arch with structural programmability through a curling property in the compliant base, that possesses applications of environmental actuation through an effective fabrication method for structural uniformity and zero initial structural frustration. Two hygroscopic materials: balsa wood and white ash wood were explored for bending. Though only mechanical actuation was tested, the material selection suggests potential for environmental actuation, paving the way for environmentally triggered autonomous actuation. The fabrication procedure required a steaming vessel and sinusoidal mold to form the arch-like component. After testing, white ash wood proved superior due to its resistance to flexural failure. The structure was tested twice, with design adjustments made and tested via numerical and experimental simulations after the first trial revealed excessive stress concentrations in the base. A final design was proposed and demonstrated bistability, though the curling action in the base was minimal.
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